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Innopower Ceramic fiber brush - aluminum alloy deburring specialized brush
Efficient, durable, and precise metal surface treatment solutions
Product Introduction
Ceramic fiber brush is a high-precision deburring tool specially designed for the precision machining industry of aluminum alloys. It uses selected ceramic bristles to easily solve problems such as burrs, burrs, and oxide layers on the surface of aluminum alloys, improving workpiece quality and production efficiency.
Product Features
Precise deburring without damaging the substrate
Specially made ceramic fiber bristles are evenly distributed, with moderate hardness and strong self sharpening ability; Accurately remove fine burrs on the surface of aluminum alloy without damaging the original accuracy of the workpiece;
Efficient and durable, reducing costs
Strong and uniform cutting force, capable of quickly removing tool lines and oxide layers; Can be adapted to automation equipment to achieve efficient batch processing; Reduce tool replacement frequency and lower labor and consumables costs;
Stable performance without deformation
High cutting force and stable and continuous grinding force coexist, making it less prone to deformation during use and having a longer service life; Being able to maintain structural stability in the face of complex workpiece shapes and avoid affecting machining accuracy due to tool deformation;
Customized solutions
Multiple specifications (diameter, length, abrasive particle size) are available for selection, and brush heads can be customized according to the characteristics of the workpiece.
Technical Specifications
| Mesh Size | Brush Face Diameter(mm) | Shank Diameter(mm) | Usage Effect | Applicable Material |
|---|---|---|---|---|
| 60#-3000# | 6-25mm | 4-12mm | Cutting mark removal/burrs/polishing | aluminum alloy |
| customizable | customizable | customizable | Cutting mark removal/burrs/polishing | customizable |
Widely used
- Suitable equipment: Suitable for automation equipment such as CNC, composite machine tools, specialized machine tools, robots, etc, and water needs to be added for cooling during use.
- Applicable industries: precision machining industry, 3C industry, automotive industry, and aviation industry.
Precautions for use
- Before use, it is necessary to check whether the brush head has any damage such as loose bristles or cracked brush handle. If there are any abnormalities, they should be replaced immediately to avoid damaging the workpiece or causing safety issues during processing.
- Based on the material hardness, burr size, and precision requirements of the aluminum alloy workpiece, confirm whether the selected ceramic grinding brush matches the mesh size and specifications. It is not recommended to mix unsuitable models.
- Operators are required to wear protective equipment, including dust masks (to prevent inhalation of dust generated during grinding), protective goggles (to avoid splashing debris and eye injuries), and anti slip gloves (to enhance operational stability and prevent hand scratches).
- Operation parameter control: control the machining speed; Maintain even and gentle pressure during operation to avoid excessive pressure; Control processing time.
- Prohibit the use of pneumatic rotating tools.
- After processing, it is necessary to promptly clean the residual dust and aluminum shavings on the surface of the brush head to avoid residual impurities blocking the abrasive gap and affecting the next use effect.
Why choose our polyurethane polishing head？
Shenzhen Innopower New Materials Technology Co.,Ltd. possesses robust R&D capabilities, with a team led by a director with over 20 years of experience in the abrasives industry. The company has independently mastered ceramic fiber brush filaments and polyurethane formulations, continuously refining its products for compatibility across diverse scenarios. The sales team has in-depth market knowledge and provides precise recommendations for deburring grinding heads and ceramic fiber brushes. The experienced after-sales team ensures swift response to guarantee production continuity and offers customized polishing solutions. Upholding the mission of providing efficient and high-quality solutions for the manufacturing industry, choosing LiChuang enables efficient, stable, and cost-effective metal processing. For inquiries: +86 134 3133 4931.
